Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-3611-1514

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-5-729-0425

UK: 44-141-810-8967

2

Outline Dimensions

AUXILIARY CONTACT LEADS

COIL LEADS

WHITE = AUXILIARY CONTACT

(WHEN ORDERED)

BLACK = – COIL

RED = + COIL

SEE COIL WIRE

LENGTH IN P/N

STAINLESS

2.85

± .025

(72.3

± .63)

.5

± .01

(12.6

± .26)

2.05

± .02

(52

± .51)

2.58

± .02

(65.6

± .51)

.55

± .025

(14.04

± .63)

2.20

± .025

(55.81

± .63)

2.04

± .02 DIA

(51.94

± .51)

3.17

± .01

(80.48

± .26)

2.29

± .02 DIA

(58.19

± .51)

1.05

± .01

(26.67

± .26)

1.65

± .01

(42.0

± .26)

2.688

± .01

(68.28

± .26)

A1 "+" POSITIVE TERMINAL

A2 "–" NEGATIVE TERMINAL

.225

± .01DIA

(5.72

± .26)

M8 x 1.25 POWER TERMINALS

(HARDWARE SUPPLIED):

2 X M8 WASHER, STAINLESS

2 X M8 LOCKWASHER – SPLIT RING, STAINLESS

2 X M8 x 1.25 NUT, STAINLESS

TORQUE 80 TO 100 IN-LB (8.8 TO 11 NM)

MOUNTING HARDWARE (NOT SUPPLIED):

2 X M5 BOLT

2 X M5 LOCKWASHER

2 X M5 NARROW WASHER

TORQUE 15 TO 30 IN-LB (1.7 TO 3.3 NM)

Estimated Make & Break Power Switching Ratings

Electrical Load Life Ratings for Typical Applications

NOTES:

1) FOR RESISTIVE LOADS WITH 300

µH MAXIMUM INDUCTANCE.

2) ESTIMATES BASED ON EXTRAPOLATED DATA. USER IS ENCOURAGED TO VERIFY RATING IN ACTUAL APPLICATION.

3) END OF LIFE WHEN DIELECTRIC STRENGTH BETWEEN TERMINALS FALLS BELOW 50MEGOHMS @ 500VDC.

4) THE MAXIMUM CONTACT MAKE AND BREAK POWER IS ESTIMATED AT 208KW.

BREAK ONLY ABOVE 208KW TO AVOILD CONTACT WELDING.

100,000

10,000

1,000

100

10

1

1,000

10,000

100

10

1

Continuous Current Carry Region

Non-continuous Current Carry Region

200A

Load Current (Amps)

80% Minimum

Pre Charge

90% Nominal

Pre Charge

mS

CAP200 CAPACITIVE MAKE TEST CURVES

700

650

600

550

500

450

400

350

300

250

200

150

100

50

0

0.0

0.5

1.0

1.5

2.0

Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2)

@90% capacitive pre-charge (make only) see chart below

Cycles

50,000

@80% capacitive pre-charge (make only) see chart below

Cycles

50

@200A make/break (2 consecutive, reverse polarity) (1)

Cycles

12

2,000A (break only) (1)

Cycles

1*

(1) Resistive load includes inductance L = 25µH. Load @ 2500A tested @ 200µH.

(2) Life based on projected Weibull Life with 95% teliability.

* Does not meet dielectric and IR after test.

For factory-direct application assistance, dial

800-253-4560, ext. 2053, or 805-220-2053.

1654770 – 2.5M – KRG – FP – 6-04

Printed in U.S.A.

500 Amp, 12-900VDC Contactor with

1 Form A (SPST-NO) Contacts